Custom Garments Boxes

Pack Role presents superior quality garment boxes customized to customers’ demand. Printed custom boxes promote brand and boost sales.

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Custom Garment boxes: We Know What Your Garments Demand!

Give your apparel the elegance it deserves by choosing the right box. Each box made for your apparel at Pack Role reflects quality, sophistication and professionalism. Whether you’re selling T-shirts, socks or luxury dresses, we have got you covered. Get windowed cardboard boxes, make shipping garment boxes with corrugated or premium rigid boxes for your show shopping new product launch. We strive for excellent quality garnet packaging without going over your budget. Contact us for bulk orders and wholesale Pricing!

Perfect Fit That Protects Every Garment During Storage and Shipping

Custom garment boxes are produced in precise dimensions to ensure clothing stays secure and wrinkle-free. Common sizes range from 10 × 8 × 2 inches for folded shirts to 18 × 14 × 4 inches for suits and dresses. A snug fit reduces garment movement by up to 70%, helping prevent creases, fabric stress, and edge damage during transit or storage.

Strong Materials Built to Last Through Handling and Transportation

These boxes are made using durable materials such as 300–400 GSM kraft, 18–24 pt cardboard, or E-flute corrugated stock (1.2–1.6 mm thick). Such materials can withstand stacking pressure of up to 30 lbs, ensuring garments remain protected from moisture, compression, and rough handling throughout the supply chain.

Eye-Catching Designs That Speak Style and Visual Quality

Custom garment boxes support advanced printing options including CMYK offset printing, spot UV, foil stamping, and matte or gloss lamination. High-resolution printing at 300 DPI ensures sharp visuals and vibrant colors. Attractive designs instantly enhance perceived product value and help brands stand out in competitive retail environments.

Eco-Friendly Packaging Customers Trust for Responsible Purchasing Choices

Sustainable garment boxes are often made from 100% recyclable or FSC-certified materials and printed with soy-based inks. Many brands now use boxes with up to 80% post-consumer recycled content, reducing environmental impact while appealing to eco-conscious customers who value responsible packaging.

Packaging That Builds Your Brand With Consistent Visual Identity

Custom branding elements such as logos, typography, and brand colors turn packaging into a marketing asset. Studies show branded packaging can improve brand recall by 40%. Every box reinforces recognition, making customers associate quality garments with a reliable and professional brand image.

Smart Design for Easy Packing and Operational Efficiency

Garment boxes are engineered for fast assembly, often using auto-lock or tuck-end structures that reduce packing time by 20–30%. Lightweight designs averaging 250–400 grams per box lower shipping costs while maintaining structural strength for daily business operations.

An Unboxing Experience Customers Remember and Share Online

A premium unboxing experience encourages customer satisfaction and social sharing. Well-designed garment boxes increase perceived product value by up to 45%, making customers more likely to post unboxing videos or reorder. Thoughtful packaging turns a simple delivery into a memorable brand moment.

Ready to Upgrade Your Garment Packaging?

Give your apparel the packaging it deserves with custom garment boxes designed for protection, presentation, and performance. From precise sizing and durable materials to premium finishes and eco-friendly options, the right packaging can elevate your brand and impress your customers. Order custom garment boxes today and create packaging that protects your products, strengthens your brand identity, and delivers an unboxing experience your customers will remember.

Cardboard Stock

Cardboard stock is a type of lightweight and flexible material that can be utilized for packaging, free-standing displays, and various special projects. It provides strength and flexibility, making it perfect for retail packaging, shipping boxes, and point of purchase displays. Its print-ready surface is ideal for colorful designs, customized branding and protecting products. Above all, it’s eco-friendly, sustainable and recyclable.

Kraft Stock

Kraft  is a natural brown colour and super strong. It is eco-friendly and biodegradable, as it is made of unbleached wood pulp which makes it a popular option for sustainable packaging. Kraft stock can be found in shopping bags, wrapping paper and rural-infused product boxes because it has a strong presence with an organic texture.

Corrugated Stock

Corrugated board is a fluted layered cardboard with an air cushioning inner layer which provides excellent stiffness and cushions products against shock. This material is ideal for all kinds of shipping cartons, storage boxes and protective packaging. Its construction will absorb shocks without being crushed and provides safe movement of fragile and heavy items.

Rigid Stock

Rigid, which we consider luxury packaging material, is thicker and stiffer than regular cardboard. It is most often used for luxury packaging, gifts and bespoke presentation boxes. Durable stock with a stiff feel suits many products and is great for designs that would benefit from having sharp edges, such as square business cards.

Linen/ Textured Stock

Linen or textured material provides a high quality tactile sensation. Their unique pattern enhances the look of products on shelves. Typically used for premium invitations, luxury boxes and specialty product packaging where looks are everything. It’s tactile feel not only gives the perfect silky finish, but allows for enhanced readability and durability while maintaining a natural elegance. This one-of-a-kind  material beautifully presents embossing, and foil stamping. 

Glossy

Glossy coating gives printed materials a smooth, shiny finish, enhancing the colors and details of the material. It is commonly applied to promotional materials, magazines, and product packaging to create an eye-catching, vibrant effect.​

Aqueous

Aqueous coating is a finish made of water and applied on the printed materials to give it durability. It provides protection against mud, moisture, and oils. It is usually utilized on business cards, brochures, and commercial packaging.

Matte

Matte coating gives non-reflective and smooth prints. It provides less glare and a very classy, subtle appearance. This finish is generally applied to high-end packaging, business cards, and publications in which a smoother, clean, and elegant look is desired.
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Soft-touch

Soft-touch coating is used on the surface of printed products. It is popular for its velvet-like smooth feel. It introduces an extra sense and experience to product packaging. You can apply it on any material to get high-end, luxurious, and premium finishing.

Embossing

Embossing creates a raised design or pattern in the surface of the box. It adds texture and sensory pleasure so viewers can relate with custom boxes for a long time. Luxury and branded packaging are usually embossed for their high perceived value.

Debossing

Debossing is also an art of leaving an impression on customers. It involves pressing a design and logo on the surface of the box material. Custom packaging with a subtle and elegant look often enhances its appeal by debossing.

Foil Stamping

Foil stamping uses heat and pressure to apply a thick layer of metallic foil onto a box surface. It’s famous for leaving a sheen and making the surface reflective. Invitation, business cards, and luxurious packaging are usually foil-stamped.

Spot UV

Spot UV is a coating technique where a glossy yet clear finish is applied to a specific area of a design. It enhances visual contacts, creating a striking effect that highlights certain details like logo, images, and text.

Blind Spot UV

Blind Spot UV involves applying a clear, high quality gloss finish to specific areas of a printed surface without the use of colour. It’s usually applicable on the dark colour boxes to enhance some elements of a design.

PVC/ Window cut-out

Window cutouts refer to creating a transparent space or opening in packaging. This window displays products to the customers without opening the seal or lid. PVC material on this window secures the boxes from external elements without affecting the visibility.

Box insert

Box inserts are custom made components used to give additional protection to luxurious and fragile products. Cardboard, corrugated, and foam are usually used for both cushioning and organizing the sale of items.

Card inserts

Card inserts are lightweight, cool, and protective packaging add-ons. They are print-friendly, sleek and durable. For fragile items card inserts are non-damaging, professional packaging solutions. These inserts organize multiple items inside one box. For example, they are best for retail, electronics and cosmetics.

Corrugated inserts

For highly delicate items, especially the glass products, corrugated inserts are used. It refers to a sturdy and durable category of inserts, holding things firmly in place. High shock resistance and non-compressibility make these inserts your best product shipping and delivery partners.

Foam inserts

Foams inserts provide superior cushioning and product protection. You can get these foam inserts in any cut and shape to snugly fit the products. Foam inserts keep watches and other luxury items scratchless by preventing shocks and unnecessary collisions.

Frequently Asked Question

  • What are custom garment boxes?

    Custom garment boxes are specialized packaging solutions made to store, present, and ship apparel. You can get them in any size, shape, and color to stand out in the market.
  • Why do I need custom garment boxes?

    The personalized garment boxes make your brand special by ensuring an extraordinary unboxing experience for customers. They also keep your goods safe in transit, and can be customized to suit your brand’s look and feel.
  • What sizes do you offer for garment boxes?

    Based on your requirements, we make boxes that meet your packaging requirements. You can personally instruct the precise size according to your product requirements.
  • Can I have my brand logo printed on custom garment boxes?

    Yes, you can include your brand logo, tagline, and any other branding material. This also adds professionalism and brand recognition for your customers.
  • What types of materials are used to manufacture these boxes?

    We use cardboard, corrugated, and paper board to make these boxes. There is a wide variety of thickness and grades in these boxes. You can select the one that best suits your requirements.

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