Double-Wall Corrugated Boxes

Price Per Box

$0.50

Pack Role curates boxes that offer extraordinary finishes along with sustainability. Custom double-walled boxes are budget-friendly and eco-responsible. Order now!

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Double-Wall Corrugated Boxes – Moderate Strength with Modern Outlook:

Double-walled corrugated boxes are fully customizable at Pack Role. Enhanced strength, durable material, and premium feel, these boxes are not just packaging but an experience. Often styled with minimalistic prints and embossed logos, these boxes have become brand favorites. It contains two fluted cardboard layers covered with three layers of solid, plain paperboard. Customize at Pack Role to allow your product to feel luxurious. Order today, because we offer free shipping and wholesale rates on bulk orders.

Personalized Double Wall Custom Boxes – Opt for Your Style:

Double corrugated boxes are made known for their strength , thus, commonly used for shipping products. They are made ultra slim by combining two fluted layers, each covered with plane paperboard from both sides to make a S shape. You can get any size, shape, and color (with our high quality printing technology). Logos, themes, and other brand essentials, make your identity with our custom made double wall corrugated boxes today.

Superior Strength and Durability – We Know what Your Product Demands

We craft boxes with great strength, thanks to the double wall corrugated boxes. These boxes serve the purpose of shipping, travelling, and storing fragile and heavy duty products. An extra layer of flute makes these boxes puncture resistance, hard to crush, and impactful. These boxes assure your products reach your customers hometown without any damage.

High Stackability Make Double Corrugated Boxes A Complete Business Solution:

When it comes to storing your boxes at warehouses or letting heavy load traveling miles to reach the customers, our boxes are what you need. Double flute means double the strength, high edge crush test and box compression test values. These qualities give some extra power to your packaging so no mishandling can reach the product.

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When your choice is corrugated boxes you can also explore other durable packaging options like:

Proven Sustainability of Double Wall Corrugated Boxes:

Double wall corrugated boxes are unique for their strength, usability, and sustainability. Our double wall corrugated boxes are a sustainable packaging solution made primarily from Double wall corrugated boxes are a sustainable packaging solution made primarily from renewable and recyclable paper-based materials. Their high strength reduces the need for excess packaging or plastic fillers, minimizing overall material consumption.  Additionally, their durability allows for reuse in storage and distribution, extending lifecycle value. 

Die-Cut Precision in Double Wall Corrugated Boxes

 Using a custom-made steel die, the corrugated sheets are cut, creased, and shaped with exceptional accuracy, ensuring consistent dimensions across every box. This precision is especially important for double wall construction, where two layers of fluting provide extra durability and require exact alignment for optimal performance. Die cutting also enables advanced design features such as custom inserts, partitions, handles, locking tabs, ventilation holes and anything you desire.

Stay tuned with Pack Role for premium creation and affordable rates.

Cardboard Stock

Cardboard stock is a type of lightweight and flexible material that can be utilized for packaging, free-standing displays, and various special projects. It provides strength and flexibility, making it perfect for retail packaging, shipping boxes, and point of purchase displays. Its print-ready surface is ideal for colorful designs, customized branding and protecting products. Above all, it’s eco-friendly, sustainable and recyclable.

Kraft Stock

Kraft  is a natural brown colour and super strong. It is eco-friendly and biodegradable, as it is made of unbleached wood pulp which makes it a popular option for sustainable packaging. Kraft stock can be found in shopping bags, wrapping paper and rural-infused product boxes because it has a strong presence with an organic texture.

Corrugated Stock

Corrugated board is a fluted layered cardboard with an air cushioning inner layer which provides excellent stiffness and cushions products against shock. This material is ideal for all kinds of shipping cartons, storage boxes and protective packaging. Its construction will absorb shocks without being crushed and provides safe movement of fragile and heavy items.

Rigid Stock

Rigid, which we consider luxury packaging material, is thicker and stiffer than regular cardboard. It is most often used for luxury packaging, gifts and bespoke presentation boxes. Durable stock with a stiff feel suits many products and is great for designs that would benefit from having sharp edges, such as square business cards.

Linen/ Textured Stock

Linen or textured material provides a high quality tactile sensation. Their unique pattern enhances the look of products on shelves. Typically used for premium invitations, luxury boxes and specialty product packaging where looks are everything. It’s tactile feel not only gives the perfect silky finish, but allows for enhanced readability and durability while maintaining a natural elegance. This one-of-a-kind  material beautifully presents embossing, and foil stamping. 

Glossy

Glossy coating gives printed materials a smooth, shiny finish, enhancing the colors and details of the material. It is commonly applied to promotional materials, magazines, and product packaging to create an eye-catching, vibrant effect.​

Aqueous

Aqueous coating is a finish made of water and applied on the printed materials to give it durability. It provides protection against mud, moisture, and oils. It is usually utilized on business cards, brochures, and commercial packaging.

Matte

Matte coating gives non-reflective and smooth prints. It provides less glare and a very classy, subtle appearance. This finish is generally applied to high-end packaging, business cards, and publications in which a smoother, clean, and elegant look is desired.
packrole logo

Soft-touch

Soft-touch coating is used on the surface of printed products. It is popular for its velvet-like smooth feel. It introduces an extra sense and experience to product packaging. You can apply it on any material to get high-end, luxurious, and premium finishing.

Embossing

Embossing creates a raised design or pattern in the surface of the box. It adds texture and sensory pleasure so viewers can relate with custom boxes for a long time. Luxury and branded packaging are usually embossed for their high perceived value.

Debossing

Debossing is also an art of leaving an impression on customers. It involves pressing a design and logo on the surface of the box material. Custom packaging with a subtle and elegant look often enhances its appeal by debossing.

Foil Stamping

Foil stamping uses heat and pressure to apply a thick layer of metallic foil onto a box surface. It’s famous for leaving a sheen and making the surface reflective. Invitation, business cards, and luxurious packaging are usually foil-stamped.

Spot UV

Spot UV is a coating technique where a glossy yet clear finish is applied to a specific area of a design. It enhances visual contacts, creating a striking effect that highlights certain details like logo, images, and text.

Blind Spot UV

Blind Spot UV involves applying a clear, high quality gloss finish to specific areas of a printed surface without the use of colour. It’s usually applicable on the dark colour boxes to enhance some elements of a design.

PVC/ Window cut-out

Window cutouts refer to creating a transparent space or opening in packaging. This window displays products to the customers without opening the seal or lid. PVC material on this window secures the boxes from external elements without affecting the visibility.

Box insert

Box inserts are custom made components used to give additional protection to luxurious and fragile products. Cardboard, corrugated, and foam are usually used for both cushioning and organizing the sale of items.

Card inserts

Card inserts are lightweight, cool, and protective packaging add-ons. They are print-friendly, sleek and durable. For fragile items card inserts are non-damaging, professional packaging solutions. These inserts organize multiple items inside one box. For example, they are best for retail, electronics and cosmetics.

Corrugated inserts

For highly delicate items, especially the glass products, corrugated inserts are used. It refers to a sturdy and durable category of inserts, holding things firmly in place. High shock resistance and non-compressibility make these inserts your best product shipping and delivery partners.

Foam inserts

Foams inserts provide superior cushioning and product protection. You can get these foam inserts in any cut and shape to snugly fit the products. Foam inserts keep watches and other luxury items scratchless by preventing shocks and unnecessary collisions.

Frequently Asked Question

  • What are double-wall corrugated boxes?

    Double-wall corrugated boxes consist of two layers of fluted corrugated cardboard separated by three linerboards. From the lateral side view, they show a five-layer structure. You can customize these boxes in any size and shape.
  • Why does my business need these custom boxes?

    Double-walled corrugated boxes best suit your products that are fragile and need to cover long distances before reaching the customers. They are eco-friendly and customizable.
  • What types of products are suitable for packing in custom corrugated boxes?

    These boxes best suit the furniture, industrial parts, and electronics. They can bear up to 20 kg of weight depending on the product type and packaging requirements.
  • What is your MOQ?

    We have no special order requirement regarding the quantity. You can order as low as 100 units to protect and promote your products.
  • What is your standard lead time?

    Our standard orders manufacturing process takes up to 9-11 days, though the exact time depends on the quantity and complexity of the packaging boxes. The shipping time depends on your location in the USA.

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Double-Wall Corrugated Boxes
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